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Flygt is the originator of electric submersible pumps, and have been in the industry since their founding in 1901. Flygt provides a range of pumps that are dry pit, submerged and guiderail that are used to move water and wastewater. A full range of mixers is also offered. These products are used in industries such as aquaculture, mining, construction, municipal and others. The pumps range from heavy duty waste water use to clean water applications.
Since these pumps and mixers are used under water, it is especially important that they remain in excellent condition. In cases of mechanical seal failure or any other issues requiring attention such as wear, Emnor Mechanical can quickly and effectively service and make parts your Flygt pumps and mixers. At Emnor, we have over 40 years of experience servicing and repairing various pumps and manufacturing pump parts. This experience, combined with our advanced reverse engineering technology means that we will be able to fix any issues you may have with your Flynt pumps with ease.
In some cases, standard materials such as cast iron wear out too quickly. Emnor offers alloy upgrades that increase the service life of the wear parts.
Emnor has been making titanium parts since the early 1980s. Since then we have manufactured many casings, impellers, cover plates, and sleeves. Please contact us to discuss your specific requirements.
The seal size, type and materials should be provided. Digital photos are helpful.
Seals are dismantled, ultrasonic cleaned, and inspected. A scope of work and price are quoted. Once approved, the repair is started.
Rush repair can be done same day. Complex, engineered seal repairs normally take a few weeks.
Lead time varies based on material requirement and if we have pre-existing tooling. Rush deliveries are handled on as required basis. Please contact us for more information.
Our experienced engineering department with the use of modern software and techniques can tackle even the most complex of designs. Please contact us for more information.
If the product has been discontinued and a sample is available reverse engineering can be a viable option. Ideal components are casings, impellers, and bearing frames. Please contact us for more information
Send us what information you have available along with some photos and basic dimensions. With this information Emnor can quote most components. If more details are required, one of our staff will contact you.
If there is no model number or it's been worn away, no problem. Send us all the information you have available along with a snapshot of the part next to a tape measure and we'll get a quote back to you quickly.
Reverse engineering can be performed on machinery made from a wide range of alloys including bronzes, stainless, and specialty irons. If you're unsure if your part can be reverse engineered we would be happy to answer your questions and provide you with any available options.
Industrial technology is constantly evolving, but industrial pumps can stay in service for decades. By the time parts have become worn down or need to be replaced, the part is no longer commercially available. Replacing an entire pump is both prohibitively expensive and can cause major downtime and disruption. Reverse engineering allows us to make an exceptionally accurate copy of the original part. The new part is virtually identical to the original part's original state and will restore your pump without having the replace the entire thing.
Repair time varies depending on the part which needs to be reverse engineered. Contact us directly to get a time estimate.
Our team will start by replicating your component using a FARO arm and Solidworks CAD. Next, our engineers will modify the model to ensure accurate fit and perform as a brand new OEM component. We will then fabricate the patterns in-house and procure castings from local foundries. Once the castings are inspected for quality, they enter our machine shop for machining and final QC inspection before shipping.
If possible, part numbers for the pump and seal, and the pump size. If you’re missing information, don’t worry. Send us what you know and a digital picture of the seal next to a tape measure and we’ll do the rest.
Repair or production time varies depending on your requirements. For an accurate time estimate, contact us directly.
We have the in-house capability for repairing most sizes and types of mechanical seals with surface grinding, lapping, and carbon face manufacturing. We stock over 1,000 new mechanical seals of both component and cartridge type with replacements for John Crane, Burgmann, Flowserve, and more.
If possible, provide us with the pump size, and model number and the OEM part number. If you don’t have that information, no problem. Send us some digital pictures of the pump and any area of concern with a tape measure held next to it. We’ll do the rest.
Our team will start by replicating your component using a FARO arm and Solidworks CAD. Next, our engineers will modify the model to ensure accurate fit and perform as a brand new OEM component. We will then fabricate the patterns in-house and procure castings from local foundries. Once the castings are inspected for quality, they enter our machine shop for machining and final QC inspection before shipping.
We don’t carry discontinued parts but may be able to reverse engineer them. Contact us to find out how we take old, worn down parts and make new replacements.
We bring the pumps that we repair to like-new specifications, and provide a one year warranty on all industrial pump repairs.
The time it takes to repair a pump depends on the type of repair required and the condition of the pump. Contact us directly to get a time estimate on your repairs.
We repair end suction, double suction, vertical, submersible, gear, positive displacement and multi-stage pumps.
We pick up, dismantle and inspect. A detailed damage report is sent, along with a scope of work and quotation. At Emnor, our work does not proceed until customer approval is received.
If possible, provide us with the pump size, and model number and the OEM part number. If you don’t have that information, no problem. Send us some digital pictures of the pump and any area of concern with a tape measure held next to it. We’ll do the rest.
